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8 Construction Site Safety Tips to Avoid Heavy Equipment Rollover Accidents

January 27, 2023

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8 Tips To Avoid Heavy Equipment Rollover Accidents

1. Read the Operator鈥檚 Manual聽聽

You didn鈥檛 learn to ride a bike without some coaching, so don鈥檛 take the controls of an earthmoving machine or aerial work platform without learning from an experienced operator. Certification is required 鈥 or highly recommended 鈥 to operate some equipment. Ask your instructor plenty of questions about scenarios you might encounter.What you forget to ask often can be found in the operator鈥檚 manual. Granted, operator鈥檚 manuals aren鈥檛 real page-turners, but they鈥檙e packed with valuable information that could keep you out of harm鈥檚 way.鈥淭he manufacturer is the one on the chopping block if something goes wrong, so they have thought of everything when it comes to maintenance and safe operation of that piece of equipment, and it is included in the operator鈥檚 manual,鈥 Odom said. 鈥淲hat it can lift, what kind of grade it can handle, the safe angles of the machines 鈥 it鈥檚 all in there. You can never be 100% safe, but the way to be as safe as you can be is to be familiar with the operator鈥檚 manual.鈥

2. Lower Your Center of Gravity

While operating heavy equipment doesn鈥檛 require a PhD in physics, it is important to grasp one basic concept 鈥 center of gravity. Your machine鈥檚 center of gravity is the point where the weight is concentrated, and the lower and more centralized that point is, the more stable your machine. For example, when you raise the platform of a boom lift or the arm of an excavator away from the base, the machine鈥檚 center of gravity shifts upward and outward. The heavier the load that鈥檚 being lifted, the farther the center of gravity shifts. The steeper the incline your machine is on 鈥 you guessed it 鈥 the farther the center of gravity shifts.That鈥檚 why platforms and attachments should be lowered when moving machines, why you shouldn鈥檛 exceed your machine鈥檚 load capacity and why you never operate a machine on a steeper grade than specified in the operator鈥檚 manual.鈥淚f the center of gravity gets outside the base of the wheels or tracks, the machine is going to turn over,鈥 Odom said. 鈥淎erial equipment is a lot more susceptible to turning over because the center of gravity of a piece of aerial equipment is not fixed. If you have a bulldozer, it has a fixed center of gravity that will only change slightly if you move the blade up or down, but if you take an 80-foot boom lift, as it鈥檚 lifted to full capacity or rotated, the center of gravity is constantly moving, and that鈥檚 really where the center of gravity can get outside of the base.鈥

3. Match the Tool to the Task

Frugality and ingenuity are fine traits, but they can get you into trouble if you try to save money by renting equipment too small for your job or by using a machine for a job it wasn鈥檛 built to do.鈥淚鈥檝e seen a case where a person didn鈥檛 want to rent a forklift and a boom lift, so they tied the pipe to the boom and raised it up. That machine was not designed for that task, and you have a rollover,鈥 Odom said. 鈥淪o many times, an undersized, underpowered piece of equipment is the root cause of an accident. They鈥檙e trying to lift too much with a bucket or boom, and it turns over. 鈥滻f you have any questions about what equipment is best for your job, your local 色色研究所 branch has experts who can help you.聽

4. Walk Before You Roll

After you鈥檝e picked the right equipment and learned to use it, take a few minutes to walk around the machine and make sure there aren鈥檛 any noticeable problems that could affect its performance.鈥淐heck all the fluid levels, tracks, buckets, booms, nuts and bolts, any loose or missing part, visible oil leaks,鈥 Odom said. 鈥淟ook at the condition of the tires, the condition of the U-joint, the main keen bolt that holds the basket on. The checklist I鈥檓 referring to is in the operator鈥檚 manual.鈥澛

5. Inspect the Terrain

The next step is a worksite assessment. Odom estimated that 70% of rollover accidents could be avoided by thoroughly inspecting the terrain you鈥檙e about to cover.鈥淲alk around the jobsite where you鈥檙e going to be moving or operating equipment and look for things like drain covers that aren鈥檛 heavy enough to support heavy equipment, drop-offs, ditches, unlevel ground, ground that鈥檚 sandy or unsubstantial,鈥 Odom said. 鈥淎ll of those contribute to equipment rolling over, because these machines can weigh 30,000 pounds or more. Once you鈥檙e in a piece of equipment, there are blind spots where you might not be able to see hazards, so the worksite assessment is one of the most important 鈥 if not the most important 鈥 tip.鈥

6. Buckle Up

The last item on the list before starting the engine is to fasten your seatbelt. A seatbelt might not prevent you from getting into a rollover accident, but it will help you survive one. A common thread in stories about fatal accidents is the operator either jumped from the machine or was thrown from it. Your best chance of surviving a rollover is to remain buckled in your seat.鈥淚f you look at warehouse forklifts, for example, most fatalities occur when people try to jump off. You usually end up with a crush injury,鈥 Odom said. 鈥淚f it turns over while you鈥檙e on it, you might break your arm or bang your head, but it鈥檚 probably not going to kill you.鈥

7. Use Spotters聽

One unavoidable risky task is getting heavy equipment on and off a trailer. It鈥檚 not a job for a novice. To minimize the risk, make sure to park on level ground, set the parking brake and chock the wheels to ensure the trailer is stable. Make sure the trailer and ramp are dry so the machine鈥檚 tracks or wheels don鈥檛 slip.Most importantly, don鈥檛 load or unload by yourself, because it can be hard to tell if your wheels or tracks are dangerously close to the edge of the trailer.鈥淭here鈥檚 blind spots on every machine, so you need to use one and preferably two spotters,鈥 Odom said.

8. Adjust to the Weather

Another risk is bad weather. For example, aerial work platforms should not be used in high winds 鈥 the exact wind speed limits can be found in your operator鈥檚 manual.聽For some jobs, such as plowing snow, the bad weather is the whole reason you鈥檙e operating the machine in the first place. Poor visibility and slick surfaces make it hard to stay on the road, and deep snow makes it difficult to know where a road stops and a ditch begins. If possible, familiarize yourself with your route before the storm and mark potential hazards. Slow down, don鈥檛 plow beyond the edge of a paved surface and don鈥檛 get out of the vehicle until you鈥檙e parked on level ground.

色色研究所 is a People First company that takes safety seriously, and we want you to be safe when operating machinery.

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About 色色研究所

Founded in 2015 and headquartered in Columbia, Mo., 色色研究所 is a nationwide construction technology and equipment solutions provider dedicated to transforming the construction industry through innovative tools, platforms and data-driven insights. By empowering contractors, builders and equipment owners with its proprietary technology, T3, 色色研究所 aims to drive productivity, efficiency and collaboration across the construction sector. With a comprehensive suite of solutions that includes a fleet management platform, telematics devices and a best-in-class equipment rental marketplace, 色色研究所 continues to lead the industry in building the future of construction.